MACHINERY PRODUCT

Tyre Changer

Scope Of Supply Of Vertical Type Tyre Mounting And Demounting Machine

Scope of Supply for machine:

• Design, manufacture and supply of Vertical  type Tyre Changing machine suitable  of mini trucks / trucks/ buses / , tractor tyres. Suitable for 14”-28” rim sizes. Of single piece / split ring or grooved type rim structure. 
• Massive chuck construction and double reinforced fram.
• Single chuck  speed preset with a switch.
• The inner and the outer beads are demounted in a single procces without readjustment of the mounting tool.
• Movable Control Unit to be provided
• Easy to use two way mounting tool for bead breaking.
• Tool holder carriage mounted on adjustable low-friction pads gives more power for bead breaking and allows tolerance of carriage.
• Steel bead breaker disc mounted on nitrogen hardened bushing is easy to lubricate and insure extended life. The special tilting system increase efforts and assure that the disc is in optimum position relative to the rim.
• Circuit breaker prevents damage caused by short circuits.
• Hydraulic Motor with pressure regulating Device
• Versatile 4 Jaw Universal chuck with 2 direction R/F rotation  to be incorporated
• Versatile Locking Jaws with more that 4 Gripping positions to be incorporated

Sequence Of Operations for Tyre Changing Machine :

Sr. No	Activities
1.	Operator will Pick up Rear Wheel Rim and place on the Vertical Tyre Changing Machine
2.	The operator will enable the location of the Tyre on the machine, and then press the button for auto clamping of the Wheel rim.
3.	Operator will apply Soap oil at wheel rim seating area and insert the Rear Tyre on the wheel rim. Then the Operator will Apply French chalk powder inside the Tyre and over the Tube
4.	Operator will then Insert Tube in to the Tyre and insert Tube Valve into the rim hole and Tighten the tube Valve
5.	Operator will then press the button to enable the tyre with the wheel rim & auto operate to enable the wheel rim in the tyre.
6.	Operator will then Fill air inside the assembled tyre and Check the Tyre pressure.
7.	Operator will then press the Button to declamp the Tyre Changer

 

Machine specifications:

• Mechanical System:

  1. The machine should be free from dust & the mechanical elements should be well protected.
  2. M/c will stop immediately in auto cycle if any abnormal cause found

  Electrical System:

  1. All wires to be routed through a ducting not accessible to rodents. Also quality of cables should be such that it will not attract rodents.
  2. Power and feedback/communication cable to be laid separately to prevent electrical noise.
  3. Plug & socket arrangement to be provided for easy removal of accessories
  4. Soft copy of electrical circuit to be provided
  5. All limit switches to have indicators

Operator Controls:

1. The Tyre Changer machine will have ergonomically designed handles placed on the either sides of the spindle such that the axis of handles is perpendicular to the operator.
2. The control buttons for the machine will be easily accessible to the operator.

The following buttons/systems should be provided:

1. Power on/ off.
2. Spindle Rotation Forward / reverse
3. Push button machine / Clamp actuation in manual mode
4. Spare button for future applications
5. Power clamp button
6. Power declamp button

Machine General Supply Condition

• The new component design should be robust & rigid & should withstand ambient temp. Of 50°C & @ 100% humidity with condensation.
• The machine external paint / coating will be Light Blue or in PO red colour
• The change over from one Sequence to another Sequence should be possible
• Wiring of the system  be as minimum as possible without affecting the neatness of the Machine.
• Total system will be provided with all necessary safety interlock features and facilitates ease of maintenance.
• List of perishable items to be given by us. This may be required for procuring these items as spares.

Safety

Assembly line systems must be confirmed to the industrial safety standards. The system must incorporate safety features like :

1. Earth Leakage Circuit Breaker should be provided.
2. Joy stick ( machine control unit ) will run on 24 v dc. Current for operator safety.
3. Over Current Protection should be provided.
4. Surge Suppressor should be provided.
5. Line Conditioner should be provided.
6. Single Phase Protection should be provided.
7. Phase Short Circuit Protection should be provided.
8. Protection system to ensure uninterrupted earth connection
9. Safety of man and machine should be taken care of.
10. Safety of Maintenance person
11. In Emergency Stop conditions machine should stop its all operation immediately

Technical Specification Of Tyre Changer Machine

Application range	Trcuk / bus /tractor / Special vehicles
Clamping Range	14” – 30” rim sizes.
Max. Wheel Weight	550 kg
Max.Wheel Width	780 mm
Max.Diameter of wheel	1600mm  ( 1.6 meter )
Driving power of hydraulic pump	1.5KW 380V – 3 PH
Driving power of Gear Motor	1.5 Kw 380 V – 3PH
Control unit ( Joy stick )	Will operate on 24 V DC current.
Bead breaking force	2.5 ton.
Net / Gross weight of the machine	750 kg G/W   820 Kg N/W
Special Levers for easy operation	Provide special tyre lever 2 nos small lever and one big lever for tractor and tubeless tyres. And 2nos for single ring rim.

Product Images

• 
• 
• 
• 
• 
• 
• 

Electric Hydraulic Multifunctional Tyre Changer

Specifications
It is the most convenient tire-repairing equipment.
high quality
reasonable price
stable function
convenient usage
Electric Hydraulic Multifunctional Tire Changer
It is the best tire-repairing equipment. This Tire-Releasing Machine can release the inner and outside tires quickly without any damages.
Specifications

Inner diameter	90mm
Maximum pressure	16T
Range	550mm
Matching motor	1.5kw
Discharge of oil pump	2L
Specification	650-1300mm
Size	1200*600*1600mm
Net weight	245kg

Product Images

•